Serial LED Strip pt3

March 18th, 2008

Here’s a crude mockup of one particular idea I’ve had in mind for the serial LED strips. One particular idea would be to use this as a network traffic visualization.

This was all done in Processing which I have to say, this being the first time I’ve used it, is really pretty awesome. Thanks to Phil for turning me onto it.

Serial LED Strip pt2

March 13th, 2008

LED Striplight pt2

It truly astounds me sometimes how much work can go into a PCB layout, even a relatively simple one. I’ve spent a better part of this week refining the design of the serial LED striplights I’ve been working on. I believe they’re just about ready to be sent off to a board house for a prototype run. Infinite thanks to Dan for helping to catch my gotchas before they became design show-stoppers.

Note the bendy circuit traces and teardropped holes. These are apparently things you have to do when you’re designing with flexible circuits in mind.

A Perfect Date

March 10th, 2008

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There’s nothing like spending the evening with your favorite lady sipping homemade vodka infusions and building a capacitor bank to blow stuff up with.

It was totally her idea, too.

Revisiting Old Projects

March 2nd, 2008

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Today while cleaning up the lab I came across a little blue ball lamp thing which was my first ever LED project some many years ago. I had found the little guy at a garage sale and later swapped out the incandescent light bulb inside of him with a small array of 22 blue super-bright LED’s.

Not really knowing any better at the time, I had wired all 22 LED’s up in parallel with each other, all of them “sharing” one resistor. Ah how naive. No wonder the lamp got progressively dimmer and dimmer over the years as the LED’s fought each other over current, seeing which of them could burn itself out first.

For fun and nostalgia today I decided to revisit my little blue ball lamp and do it proper (or at least more proper). I yanked out the (now half-dead) 22-LED array and replaced it with a 5-watt blue power-LED.

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The Incredible Shrinking Capacitor

February 27th, 2008

Projector Repair

I had always heard that when a piece of electronic equipment fails, the electrolytic capacitors are often a prime suspect. I got a much better sense of that today as I tried my hand at fixing an old digital projector I had gotten from a friend.

The unit wouldn’t even power on and while I suspected the power supply, I wasn’t able to figure out why it wasn’t working. That is, until I went online and found a post on Fixya.com where other people had run into a similar issue. One poster pointed out that there are four aluminum electrolytic capacitors on the power supply board which are rated at 85 degreesC and, because the board gets so hot in normal operation, these are often the first to fail.

I found the capacitors and they looked ok; their tops weren’t bulged nor did I find a short circuit across their terminals. I needed a way to test their capacitance (since I don’t have a multimeter with this function) and so I set up your typical 555 timer circuit where you use an unknown capacitor with two known resistors and you calculate the capacitance from the resultant frequency. When I did this, sure enough, I found the capacitors in question were significantly below their rated capacitance values and were in need of replacement.

One capacitor in particular, a little 100uF one, was particularly strange in the fact that it’s capacitance changed dramatically while I was watching it on the oscilloscope. I watched it start from around 40uF (still too small) and dwindle down to mere picofarads in the span of a minute or two. I thought it was so neat that I captured a video of it.

(a definition of the word “neat” you weren’t previously aware of, I bet)

I later found out that the whole shrinking thing was a function of it having being heated by the soldering iron and cooling down. Still, I thought it was cool.

Anyways, I replaced the capacitors and plugged the projector in and…. nope, still doesn’t work. However, the fans *do* spin up which is way more life than it had previously and also I’m seeing some stable voltages on the power supply for once. Looks like there’s some other issue at work as well.

Building an Electromagnet pt1

February 24th, 2008

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My friend Phil has recently been toying around with ferrofluid (a unique type of magnetically reactive liquid) and with the idea of using computer-controlled electromagnets to make them dance. I like this idea and have been building an electromagnet that I hope will be stronger and give us a better response than the magnets we’ve built so far.

Using some mild-steel rod donated by Hazard Factory, I spent some time last week on the lathe working it into the electromagnet casing pictured above.

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LED Par Can Take-apart

February 21st, 2008

COLORSplash Jr.Burned out LEDs

Today I received in the mail a Chauvet COLORsplash Jr. LED Par light. This is basically a spotlight that you can control the color of with a computer using the DMX protocol. I thought it’d be handy to have a general purpose color-controlled light for when I need to get an idea of how a certain effect might look.

The place I bought it from had it listed as a ’scratch and dent’ item and was selling it as a discount with the guarantee that the unit would work flawlessly. Unfortunately upon turning it on I found that three of the green LED’s were dark.

Giving the unit a couple of taps, I was able to get the three dark LED’s to flash on momentarily suggesting, ah ha!, a simple loose connection. Expecting a quick repair (and hoping to save myself the hassle of returning it) I took the unit apart and traced down the problem.

COLORsplash Jr. taken apart

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Molten Metal LED Display pt2

February 20th, 2008

As promised, here’s some video of my recent fun with Wood’s Metal. Thanks to Phil for recording this.

Some basic stats:
LEDs: 54
Resistors: 40

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Say it with Solid State Lighting

February 14th, 2008

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I knew that those LED strip lights that I got would come in handy.

I had more planned for this display but unfortunately Kayobi came home earlier than expected and cut the preparations short. Oh well!

Serial LED Strip pt1

February 13th, 2008

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This is a simple snapshot glimpse of something I’ve been working on: a serial LED strip light. Basically instead of all the LED’s being lit at once, there are shift registers which drive the LED’s as part of a big daisy chain.

There are two primary goals for this:

1. make every LED be addressable by driving the serial clock *really* fast

2. drive the clock slower and turn the whole chain into a sort of “light pipe”.. where you turn a LED on at the start and you see it animate down the chain. I have a couple ideas which use such a display.

Besides, circuit layouts look pretty.